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Use this solution for
Portfolio showcase
ScatterPro P
The ScatterPro P enables accurate and uniform scattering of powder and similar materials for a wide range applications including flooring, wallpaper, carbon black filters, and many more.
The ScatterPro P is a reliable and easy-to-use powder scattering system featuring a specially designed oscillating brush-off device that ensures uniform scattering across the full product width.
The system delivers a particularly high-quality end product due to precision control of the quantity of material (g/m2) applied to the substrate.
Scatter powder, chips, flakes, and more.
In addition to powders, the ScatterPro P system can scatter materials such as mica, chips, flakes, sand, carbon, glass beads, and glitter. This results in an extensive range of applications including:
Adhesive powder coating and lamination
Flooring and cushion vinyls
Decorative surface effect coating (e.g. wallpaper)
Pharmaceuticals, cosmetics, and personal hygiene products
Electronics, smart chips, current collectors (rail) and electrical insulation
Surface finishing (e.g. safety flooring)
Carbon black material for the filter industry
Impregnation
Dimensions
1.5 mm
Max powder size
Versatility
300–5,500 mm
Standard scattering widths
Precision
+-3%
Grammage accuracy
How it works
The powder is fed to the funnel-shaped scatter coater hopper by means of vacuum suction or an auger system. Inside the hopper, the powder is uniformly distributed, and the level is kept constant during the scattering process.
The formation of cavities and decomposition of the material is avoided through the use of a special mixer (spiked roller). The scattering roller is mounted below the hopper and is designed according to the powder size.
The powder is picked up by the scattering roller and stripped at a flexible doctor blade. The doctor blade design ensures an even dosing of the material over the whole scattering width. The scattering roller is driven by a servo drive, ensuring scattering of the required quantity (g/m2) onto the product.
The combination of a specially designed scattering roller and a modified oscillating brush-off device ensures accurate and uniform distribution of the material out of the scattering roll onto the substrate.
Benefits
Longer service life: low-wear design and easy servicing
Very high accuracy: uniform scattering over complete product width
Maximum versatility: discharge systems to suit all materials
Multi-unit solutions: combine two or more ScatterPro units on a line for continuous multi-layer production
High consistency: low-wear discharge means quality and accuracy is maintained for much longer
Custom design: options to meet specific requirements
Turnkey solutions: including feed/suction and extraction systems
Full integration: with our ThermoPress double belt press
Benefits
Accurate and uniform distribution of scattering material without clouds due to a specially designed oscillating brush
Frequency-controlled motor for the oscillating brush drive
Servo controlled motor for the scattering roller
Easy adjustment of oscillating brush with dovetail guides on both sides
Manual removal of the oscillating brush
Easy and quick change of the scattering roller due to a specially designed bearing housing
Flexible doctor blade to optimize the dosing of the scattering material
Can be supplied with vertical and horizontal transfer system for easy cleaning and maintenance
A supplementary set enables this system to be changed to a rotary brush system for scattering of granules
Standard scattering widths of 300–5,500 mm
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