Industry processes
Processes we support
IPCO solutions
Industry processes
IPCO solutions
Batteries
IPCO delivers cutting-edge battery separator and electrode manufacturing solutions with innovative film casting and drying technology, precision scattering of battery powders and next generation pressing technologies. Our advanced systems enhance efficiency, quality and scalability for industrial-scale battery production.
Our continuous film casting and drying systems ensure uniform separator thickness and surface homogeneity, critical for lithium-ion and solid-state batteries.
Our super-mirror polished steel belts provide an ultra-smooth, defect-free surface essential for producing high-quality fuel cell membranes and separator films. These belts ensure optimal material flow, superior flatness and enhanced production precision, minimizing defects and maximizing efficiency.
Our ThermoPress systems apply controlled temperature and pressure to achieve optimal electrode densification, enhancing battery performance and longevity. The ability to control line and surface pressure under temperature for next generation battery technologies
With our advanced Venturi drying, precision scattering and pressing systems, manufacturers can achieve industrial-scale production while minimizing waste and inefficiencies.
Scalability
3m
Belt width up to 3 meters enables industrial-scale manufacturing.
Technology
300 N/mm
Line pressure and area pressure up to 20 Bar at temperature.
Temperature accuracy
±1.0K
Ensures optimal process conditions for battery material formation.
With over 120 years of experience in steel belt and industrial processing technologies, IPCO is a global leader in advanced battery production solutions. Our high-precision manufacturing systems support the production of anodes, cathodes and separators with exceptional quality and efficiency. We have unsurpassed expertise in the manufacture of super-mirror-polished steel belts with a choice of IPCO steel grades, belt widths/thicknesses and polished surface finishes to meet your specific application needs.
High-precision film casting and patented drying technology for separators and solid-state membranes
Precision scattering technology for uniform dry battery material distribution
Double-belt pressing for electrode and separator consolidation and densification
Drying and dehydration
IPCO’s drying systems deliver precise moisture control and superior product quality across industries.
Oil skimming
IPCO’s steel belt oil skimmers deliver fast, efficient oil removal from water for reliable performance across industries.
Scattering
Precisely distribute granules, powders or fibers for uniform coverage in advanced manufacturing applications.
Double belt presses
IPCO’s modular double belt presses can seamlessly integrate numerous processes into one continuous system, for efficient production at scale.
Scattering systems
IPCO’s oscillating and rotating brush-off systems deliver versatile and precise scattering for powders, granules, fibers, chips, flakes, and other materials.
Thin film casting systems
IPCO’s high precision thin film casting systems enable the production of film products to exceptionally narrow tolerances.
Venturi dryer
Effortlessly evaporate solvents and perfect your film casting process with our innovative, tension-free drying technology.
IPCO as a partner
We understand that battery manufacturers face increasing pressure to combine new materials, improve performance, reduce costs and scale production efficiently. We offer a range of manufacturing solutions tailored to the battery industry, ensuring precision, reliability and sustainability.
Our steel belt-based manufacturing solutions provide the durability and accuracy required for the production of high-performance lithium-ion and solid-state batteries.
When it comes to steel belts, our experience is without equal. From the development of the world’s first steel belt, to many other world firsts since, our leadership in this field is acknowledged the world over. Our super-mirror-polished belts are produced in your choice of thicknesses and widths up to 3 meters.
Our productivity center in Germany allows you to see all our solutions in action – and you can even test production of your own products.
We believe strongly in collaboration and love to share our knowledge and experience. Fill out the form, and one of our experts will contact you shortly.