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Thermoplastic composite production for the aerospace industry

Aerospace

Lightweight, high strength composites for use in aviation

IPCO’s double belt presses and scattering solutions are widely used in composite manufacturing. The flexible, fast, integrated production lines make IPCO solutions well suited to meeting the exacting demands of the aerospace industry for composites for aircraft components.

How IPCO’s solutions and services support the aerospace manufacturing industry

Streamlining the production of high-performance lightweight composite materials

From interiors to wings, engine blades and propellors, composites have become integral to making lightweight body parts in aerospace manufacturing. Their impressive weight to performance ratio enables aircraft to be lighter yet stronger and more sustainable. IPCO’s double band presses are widely used in the production of pre-pregs, made from fiberglass and carbon fiber composites as well as bio-based composites.

Incorporating multiple stages into a single process

The modular design of the ThermoPress range of double belt press machines means different process stages – pressure, heating and cooling – can be incorporated into in a single continuous process and machine, with accurate control at each stage. Further, ThermoPress’s reliability facilitates constant production.

Assisting manufacturers with design and testing

Aerospace component manufacturers can work closely with the material science specialists at our productivity centers to test new composites and sustainable materials including for additive manufacturing. You can also conduct performance comparison and optimize processes, before moving into production.

Delivering ongoing support worldwide

With service technicians and technical experts in 25 countries worldwide, IPCO clients benefit from support to improve productivity, preventative maintenance and checks, plus a rapid response to issues across their aerospace composite industrial machinery.

A partner for today’s aerospace composite needs

Expertise and experience

150

double-belt presses installed worldwide

Productivity centers across the world

5

Work with our experts to develop and test new materials and solutions

Reduction in fuel usage

20%

Replacing thermoset solutions with composites reduces aircraft weight and improves fuel efficiency.

Experts in composite manufacturing equipment

IPCO’s ThermoPress double belt presses and scattering solutions play vital parts in the thermoplastic composite manufacturing process for specialist manufacturers in industries as diverse and demanding as automotive and construction. Our experience in supporting these businesses, from plant and equipment design through to optimal ongoing operation, makes IPCO well suited to the aerospace manufacturing industry.

Industry trust

  • Operating in 25 countries with dedicated sales and service teams

  • 100+ years of expertise in process manufacturing

  • Productivity centers in Europe, the US and Asia to support your product development

Modular double belt presses

  • Range of versatile ThermoPress systems covering the entire temperature and pressure range

  • Optimal efficiency: multiple different processes can be linked into one continuous production system

  • Enables high degree of automation and consistent quality

  • Turnkey delivery available for complete flooring production lines.

Scattering systems

  • World leader in precision scattering technologies

  • Solutions for multiple materials used in composite production and testing

  • Renowned for ease of control, adjustment, cleaning and maintenance

Industry processes

Processes we support

IPCO solutions

Solutions we provide

IPCO as a partner

Trusted by thermoplastic composite manufacturing companies

IPCO has become a partner to businesses working with thermoplastic composite materials in multiple sectors. Our solutions are well-suited to the demands of today’s aviation and aerospace industries for lightweight, high-performance, sustainable materials. Through our productivity centers we offer technological leadership and customized solutions, developed in partnership with our clients. Our focus is on both innovation solutions and optimizing the long-term efficiency of production.

Get in touch

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