High speed tracking (HST)
High speed tracking for high speed conveyor belts
The IPCO High speed tracking system delivers instantaneous tracking of high speed belt conveyors. It is suitable for applications where high speed belts must be aligned to within a fraction of a millimetre and is designed to optimize belt life and performance. This is just one of a comprehensive range of conveyor belt tracking devices designed to ensure that your conveyor delivers the best possible levels of reliability and productivity.
We also offer:
Active tracking
Compact belt tracking
High precision tracking
Pneumatic tracking
Spring loaded guide roller tracking
Let us help you find the tracking system that best meets your needs.
Complete tailored solution for high speed tracking for steel belt conveyors
The IPCO High speed tracking (HST) system is designed for high speed applications where high precision is also required. Offering tracking accuracy to <0.01 mm, the HST is suitable for fast conveyors running at speeds of up to 25 m/sec (1,500 meters/min).
Electronic controls measure the belt position and automatically adjust for belt edge variations. Instantaneous adjustments ensure tracking accuracy at high speeds. The process is aided by MQTT compatibility for automatic communication with end user process control systems. Two optical sensors collect the information required to track the belt with precision.
Complete tailored tracking solution for high speed belts
The HST is an integrated tracking solution, not an off-the-shelf system. Our Special engineering team will work with you on a project basis to ensure that the end solution meets the design constraints of your system and optimizes performance and production benefits for your process.
Productivity benefits for a wide range of applications
Typical applications include:
digital printing
filament processing
paper production
Our HST system also can also bring new levels of productivity to processes where technology limitations have previously restricted throughput speeds.
IPCO’s steel belt tracking credentials
Precision
Down to 0.01 mm
Belt tracking accuracy at most speeds.
High speed
Up to 1,500 m/min
HPT belt speed range.
Experience
120+ years
In steel belt conveying.
How it works
The HST integrated system comprises four key components:
Patented IPCO tracking mechanics: a unique system for mounting and moving the drum that allows for minute and instantaneous adjustments.
Lightweight drum and air bearings: the combination of a lightweight drum (which can be tailored to customer requirements) and near-frictionless aerostatic bearings facilitates instantaneous response times.
Proprietary electronic control system: electronic controls continuously measure the belt position and automatically adjust for belt edge variations. MQTT compatibility enables communication with end user process control systems.
Efficient sensor package: a sensor package comprising two optical sensors collects the information required to track the belt with precision at high speeds.
The drum floats on air bearings inside the frame and is suspended on a pivot bar in the longitudinal direction of the frame.
When the control system actuates the tracking cylinder, the pivot bar assembly creates a pivot point for the drum to rotate around, which translates to the direct movement of the belt.
When the drum is moved around its pivot point, it is angled slightly, which tracks the belt in the opposite direction of the actuator movement. This gives the system a self-centering effect.
Benefits
Why chose IPCO steel belts and components?
Unparalleled expertise in steel belt-based industrial processing.
Components to cover every aspect of your conveyor system.
Our Global Service Special Engineering team can help ensure that your entire conveyor system is synchronized for maximum reliability, performance, and quality of end product.
We also offer standalone conveyor solutions for straightforward transportation.
High speed tracking
IPCO High speed tracking: designed for high speed conveyor belt tracking
Allows for instantaneous adjustments – accurate to <0.01 mm
Tested at up to 25 m/sec (1,500 m/min) – higher speeds are possible
MQTT-compatible control system – for IoT functionality
Low-maintenance – low complexity, few parts, minimized wear · Designed, patented, and built by IPCO
Use this solution for
Processes supported
Portfolio showcase
Our portfolio of steel conveyor belt components
Active tracking (AT)
Integrated active conveyor belt tracking unit ideal for rebuilds or new installations
Compact Belt Tracking (CBT 2G)
Advanced active belt tracking solutions for upgrades to existing conveyors
High Precision Tracking (HPT)
High precision, contact-free conveyor belt tracking with precise tensioning
High Speed Tracking (HST)
Precise, instantaneous tracking of high speed belts
Belt support – sliding
Cast iron and graphite skid bars providing belt support
Belt support – rolling
Rolling belt supports for a range of different applications
Structural components
Full range of components from end stations to pulleys
Get in touch
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